AccuteX AZ-600: High precision wire EDM (2. strana)
AccuteX AZ-600: high precision wire EDM with smart manufacturing
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features, smart production systems, and
machine arms for automatic template
positioning, the product achieves long-
duration, multi-template unmanned
processing, meeting the demands of
Industry 4.0 and automation, creating
higher value for customers.
3. Green, Energy-efficient,
and Sustainable Features:
a. Enhanced EDM Efficiency: The machine
controls the discharge waveform and
increases the discharge frequency to
minimize energy waste, allowing for
smaller processing clearances and
increased efficiency compared to
older models.
b. High-efficiency Electromagnet
Components:The machine utilizes high-
efficiency products compliant with
EU IE3 energy efficiency standards
for motors and pumps. The cooling
system uses environmentally friendly
refrigerants in a variable frequency
cooling machine, achieving energy
efficiency and carbon reduction without
compromising machine performance.
c. Energy Management in Processing States
(Standby, Sleep, etc.):The machine's
control system includes an "automatic
power-off setting" function, allowing the
machine to enter sleep or power-off mode
after a set time of prolonged processing.
Additionally, in cases of extended
processing without human supervision,
the system can automatically switch off
power-consuming components, such as
motors, pumps, and the cooling system,
reducing energy consumption.
4. Structure, Precision, and Quality:
a. Structural Design and Analysis:
The machine's design uses finite
element analysis (FEM) to ensure high
rigidity performance under different
workpiece loads. The dynamic analysis
simulation results show precision
within ±1µm/300mm.
b. Precision Enhancement through
Control System: AccuteX's control
system features a unique 2-Dimention
pitch compensation function.
Traditional pitch compensation only
corrects deviations in the X and Y
axes individually, ignoring the slight
displacement of the other axis during
motion. AccuteX's method records
and corrects these offset values
during actual motion, significantly
improving the step accuracy of the
entire machine stroke.
c. Linear Motor and Linear Scale: The
machine uses linear motors and
AccuteX's self-produced Linear Scale
interpolation board to achieve a
resolution accuracy of 0.1µm. This
combination offers several advantages,
including non-contact drive mode,
sensitive servo response for stable
discharge gap control, improved
processing speed by 8-10%, low friction
impedance for high efficiency and
high repeat-ability, and avoidance of
backlash and reverse point problems.
With the above mechanical design
and system control method, the pitch
accuracy of AZ- 600 can reach to
±2.5um/300mm
5. Market Feasibility:
AccuteX owns over 28 distributors in
the world, creating a comprehensive
sales and service system. With a focus
on international sales and service
capabilities, the company collaborates
extensively with agents and distributors
to provide professional per-sales and
after-sales services tailored to the needs
of clients in different industries. AccuteX
employs a dual sales strategy of self-
production and agency distribution in
domestic and China markets. Through
cross-industry alliances, AccuteX shares
management, technology, market,
and marketing experiences with other
machine tool manufacturers, fostering
mutual assistance and enhancing
sales momentum. Overseas sales
primarily rely on agents, and AccuteX
has established strategic alliances in
different regions, such as AccuteX
KOREA in Korea, AccuteX USA in the
United States, and AccuteX CHINA,
resulting in a globally recognized brand
for 100% OBM products. The company
conducts regular global agent meetings,
facilitating face-to-face communication
to understand user needs and providing
insights for product development
strategies.
6. Aesthetics:
This product employs the design
principles of Miryoku Engineering,
focusing on a design concept centered
around consumer preferences. Through
the Evaluation Grid Method, based
on interviews with experienced users
of wire-cutting machines, a clear
discussion of similarities and differences
between the company's product and
competitors' products is conducted
to identify the unique characteristics
of this product. It can be described as
a product that combines aesthetics,
engineering, economics, and human
factors engineering.
To achieve high precision in processing,
this product can only be used in
a constant temperature working
environment. The design emphasizes
the coordination of interaction between
people and work, highlighting a high-
tech texture. The color scheme of the
product is presented in black and white,
showcasing a sense of ultimate industrial
stability. The base cover is adorned
with warm-toned orange panels,
serving as accents and highlighting the
representative color of AccuteX, adding
an overall sense of beauty and softness.
The front processing door undergoes
a stainless steel sandblasting matte
treatment to enhance the machine's
value. Additionally, the top strip of
three-color warning lights creates a
sense of high technology and futurism,
embodying the concept of cutting-edge
products for the era.
T+T
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