Gleason at EMO 2025: Smart loop gear manufacturing
Gleason at EMO 2025: design, manufacture and measure with smart loop gear manufacturing
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At the heart of Gleason's presentation is the
seamless transition from gear design to ma-
nufacturing. The latest KISSsoft
®
Gear De-
sign Software, now integrated with the
KISSsoft System Module, offers advanced
capabilities for simulating complete trans-
missions and gearbox components. These
innovations streamline the engineering pro-
cess and will be showcased live at the booth.
In manufacturing, Gleason introduces
several new solutions tailored to small
and medium-sized gear production. The
Phoenix® 100C Bevel Gear Cutting Ma-
chine enables fast, user-friendly producti-
on of high-precision bevel gears for robo-
tic and industrial applications. For
differential gear systems, the Coniflex
®
Pro Manufacturing System sets new stan-
dards in a closed-loop environment, sig-
nificantly reducing surface stress and root
bending while improving NVH perfor-
mance and transmission accuracy.
For hobbing and chamfer cutting, the
Genesis
®
280HCD offers exceptional flexi-
bility by combining Chamfer Hobbing and
Fly Cutter Chamfering in parallel with gear
cutting operations - ideal for both large-
scale production and adaptable small-
batch manufacturing. Additionally, the
compact 100PSiC Power Skiving Machine
brings together power skiving or hobbing
with sequential radial chamfering in a sing-
le machine, efficiently processing gears
and shafts, even with complex contours.
In gear inspection, Gleason unveils the
175GMS nano Gear Metrology System,
which delivers submicron precision using
a skidless probe and advanced evaluation
tools such as Waviness Analysis and the
KTEPS Kinematic Transmission Error Pre-
diction Software. These technologies ena-
ble fast and accurate diagnosis of gear no-
ise and surface deviations.
Visitors will also experience the speed
of the QFS Quick-Flex System, where
workholding changeovers take less
than 30 seconds, and see the latest
hydraulic and mechanical clamping sys-
tems designed for precision and ease of
handling across a wide range of machi-
ning needs.
Design/Manufacture/Measure
at EMO 2025
Gleason Presents Smart Loop
Gear Manufacturing
Gleason Corporation invites customers and industry professionals to visit Booth D18
in Hall 13 at EMO Hannover 2025, from September 22 to 26. This year,
Gleason will present groundbreaking innovations across the full spectrum of gear
technology - from digital design and high-precision manufacturing to nano-level
inspection - with a particular focus on Smart Loop Gear Manufacturing.
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